Production

Flexible packaging and packaging equipment production

MASTER-PACK’s production activities combine flexible packaging, flexographic printing, lamination and its own packaging/filling equipment models.

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MASTER-PACK

Two areas of work, one production task

Flexible packaging

We manufacture bags and roll materials. Polyethylene, polypropylene, multilayer construction and printing are agreed for the product and filling process.

Bags Film materials Packaging by product

Our own filling machines

We manufacture automatic and semi-automatic MPPFO models and line components. Packing equipment and sealers are selected for the product, container and operator workflow.

Equipment and models

From requirements to finished packaging

Operations depend on the material and construction. Each order does not necessarily pass through every stage.

Task and artwork
We clarify the product, dimensions, quantity and presentation. Working artwork or a sample helps agree the printing.
Material
Polyethylene film uses blown extrusion: raw material melts, a tube is formed, cooled and wound.
Flexographic printing
Flexible printing plates transfer the image. Artwork and plate preparation determine the agreed print run’s appearance.
Lamination
Where needed, layers are combined into a multilayer structure. Their properties and the print position depend on packaging requirements.
Format for filling
The material is prepared as a roll or a finished bag. Its format and use are agreed with the customer’s equipment.

Printing unit: plate, cylinder and rollers

A closer look at printing

Flexography combines prepared artwork, printing plates and machine setup. Printing and subsequent processing are agreed for the specific construction.

Film materials

More about materials and technologies

Flexible packaging

Bag or film parameters are determined by the product, filling method, printing requirements and the customer’s equipment. Thickness, order quantity, lead time and other numerical parameters are confirmed for each specific order.

material selected for the product;
construction and format agreed for the application;
parameters aligned with the filling method and equipment.

Flexographic printing and lamination

Flexographic printing and lamination are MASTER-PACK production capabilities. Detailed process capabilities and specific material structures are confirmed after the application has been described.

printing from approved artwork;
lamination for agreed material structures;
solution selected for the required finished-packaging properties.

Packaging and filling equipment

The catalogue includes automatic and semi-automatic MPPFO models, auxiliary conveyors, an accumulation table and sealing equipment. Current configuration, options and availability of a specific model are confirmed before ordering.

automatic and semi-automatic solutions;
auxiliary equipment for packaging lines;
sealing and related operations.

How polyethylene film is produced

Polyethylene film uses blown extrusion: raw material melts, a tube is formed, cooled and wound.

preparation of the raw-material blend and additives;
melting in the extruder and formation of the film bubble;
cooling, corona treatment when required, trimming and winding.

How flexographic printing is prepared

Flexography uses flexible printing plates and is suitable for printing on film packaging materials. Preparing artwork specifically for the printing equipment is an important part of the process.

design approval and prepress preparation;
printing-plate production and press setup;
printing and subsequent material processing according to the packaging construction.

Why lamination is used

Lamination combines two or more materials into one structure. This allows the properties of different layers to be combined, while printing can be positioned between layers and protected from external exposure when the structure is designed accordingly.

combining materials for the requirements of a specific product;
protecting printed graphics within a multilayer structure;
subsequent slitting or conversion into finished packaging.

What to prepare for a quotation

Start with what you know. Missing artwork or an unknown thickness does not prevent an enquiry.

For packaging

Product, dimensions, known thickness and quantity. For printing, provide working artwork; if it needs to be developed, include your preferred style and a reference or sample.

For equipment

Product, portion weight, container format, existing equipment and the required operation. Add a model or packaging sample if available.

How to move towards an order

Describe the task
Send the known parameters, artwork or a sample.
Agree a solution
We clarify the material, format or machine configuration and prepare a quotation.
Agree manufacturing
Terms and timing are confirmed for the specific order.

Discuss your task

Sales enquiry